Custom Wire Forming

Your Professional Custom Wire Forming Supplier

KC is a high-tech enterprise that manufactures hardware products for stamping, machining, turning, and wire forming, especially in stamping and turning processes, wire forming and turning. Strict quality control is ensured & customization is welcomed.

Can Metal Wire Forming
Technical Specifications The standard specifications for metal wire shaping are as follows:The wire diameter can be anywhere from 0.2mm to 12mm, which gives different industries the choice of...
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Wireform Belt Clip
The Wireform Belt Clip is an innovative device accessory that provides users with a lightweight and convenient carrying solution. This uniquely designed waist clip made of steel wire is not only...
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Why choose us

100% Satisfaction Guarantee

We're so confident you'll be happy with our services, we guarantee it.

Production Market

Domestic 50%;Overseas 50%(North America :40% ;Middle East:30%; South East Asia:20%)

Extensive Experience

Our team of professionals have been in the business for quite some time. Let us deliver solutions that work the first time!

Fair & Competitive Pricing

Our pricing structure is designed to make a modest profit so that we can continue to be a Hero another day.

Wireform belt clip

A wire belt clamp (or belt lacing) is a metal fastener used to connect or repair the ends of conveyor and transmission belts. It is typically made of multiple thin metal wires (such as stainless steel or carbon steel) braided or twisted together in a wire or belt-like shape. It is used to secure the ends of the belt together by mechanical crimping or riveting.

Material Option	Wireform Belt Clip
Wire Diameter	ø0.10-ø12.00mm
Customizable	Can made your drawings ,sample and dimension
Surface Treatment	Nickel plating, chrome plating, Color zinc plating, black, ball spraying, Apply oil , Passivating, paint ,electrophoresis, Silver plating etc. It also can be environmentally friendly or as customer's need
Application	Hardware, Aviation, Motorbike, Bicycle, Furniture, Plastic parts, Toy, Automotive, Electro communication, Lamps and Lanterns, Clamp, Switch, Mirror, Gift, Medical equipments, Molds, Home appliances, Cameras, Printers and other industries
Processing Craft	Material purchased→Production→Heat treatment→Surface treatment→Check→Package→Shipping
Heat treatment	Stress relieving, Tempering, Quenching ,Carburizing
Certification	ISO 9001, SGS, RoHS, TS16949, ISO13485,ISO14001
Lead Time	5-20 workdays based on MOQ
Package	PE bags, Cartons, Pallets, Blister box, Customized designs and specifications are accepted
Type of shipping	International express by DHL, UPS, FedEx etc, FOB HK or Shenzhen
Payment term	Telegraphic Transfer(TT,T/T);Advance TT,T/T
Warranty	100% return goods or refund payment if quality problem

Advantages of wireform belt clip

01/

Quick Installation, Saves Time
No gluing, hot vulcanization, or complex seaming required; installation is quick with a dedicated crimping tool, making it ideal for emergency repairs or temporary replacements.

02/

Low Cost
The low material cost and simple metal wire structure make it suitable for budget-constrained applications, reducing downtime, labor, and maintenance costs.

03/

Flexible and Adapts to Belt Curves
The wire structure is more flexible than rigid buckles (such as steel buckles), better adapting to belt flexure on pulleys and reducing stress concentration at the joint.

04/

No Special Equipment Required
Installation requires only standard crimping tools (such as belt buckle pliers), eliminating the need for large equipment or specialized technicians.

05/

Reusable
If improper installation or adjustment is required, it can be removed and reinstalled (although repeated removal may reduce the tightening effect).

06/

Corrosion and Wear Resistance (Depending on Material)
Stainless steel wire clips are corrosion-resistant and suitable for use in wet or corrosive environments. Their smooth surface reduces wear on belts and conveyor equipment.

Type of wireform belt clip

Single-strand wire clamps

Composed of a single metal wire bent into a U-shape or bifurcated structure, they secure the belt by crimping. Their simple construction makes them suitable for lightweight belts.

Double/Multi-strand wire clamps

Composed of two or more metal wires laid side by side, they enhance tensile strength. They offer greater load-bearing capacity and are suitable for medium-duty conveyor belts (such as those used for agricultural machinery and logistics).

Braided wire clamps

Multiple fine metal wires are braided into a belt-like shape, similar to "metal shoelaces," and secured by riveting or crimping. They offer excellent flexibility and are suitable for belts that flex during operation, such as roller conveyor belts.

Applications of wireform belt clip

Agricultural Machinery
Field operations are harsh, and wire clamps allow for quick repairs, reducing downtime. They are dust- and moisture-resistant, and the stainless steel material is rust-resistant.

Logistics and Packaging
Installation requires minimal downtime, making them suitable for high-speed production lines. The flexible design accommodates belt flexure.

Food and Beverage Processing
Food-grade stainless steel (FDA-compliant) must be used, offering a smooth, easy-to-clean surface that prevents contamination.

Industrial Manufacturing and Automation
Suitable for medium- and low-speed transmissions with low precision requirements, they are more time-efficient than traditional sewing or gluing.

Automotive and Maintenance
Emergency repair of fan and water pump belts (temporary use) allows for quick resolution of belt breakage issues on customer vehicles.

Manufacturing process of Wireform Belt Clip

Raw Material Preparation Material Selection:

Carbon Steel: Low cost, high strength, requires galvanizing for rust prevention.
Stainless Steel (e.g., 304/316): Corrosion-resistant, suitable for use in food and humid environments.
Galvanized Steel Wire: Rust resistance is intermediate between carbon steel and stainless steel.
Wire Specifications: Select a diameter (typically 0.5-2mm) based on the belt clamp type (single-strand/multi-strand).

Wire Forming Process: Forked End Processing: Stamping and Forking: A die is used to press one end of the wire into a U-shape or forked shape (2-4 strands) to enhance grip.
Tip Grinding: Sharpens the forked end to facilitate penetration of the belt material.

Bending: Press Bracing: Bends the wire into a designed shape (e.g., wavy or zigzag) to accommodate varying belt thicknesses.
Multi-Strand Twisting: For heavy-duty clamps, multiple wires are twisted and then pressed to increase strength.
Heat Treatment: Annealing: Some high-carbon steel wires require annealing to soften them for easier processing. Quenching + Tempering: Improves the hardness and wear resistance of the finished product (suitable for heavy-duty clamps).

Surface Treatment

Galvanizing: Galvanizing the carbon steel wire for rust protection (electroplating or hot-dip galvanizing).
Passivation: Stainless steel clamps undergo pickling and passivation to enhance corrosion resistance.
Polishing: Food-grade clamps require a polished surface to prevent residual stains.

Assembly and Riveting (Multi-Component Clamps)

Rivet Fixing: Some models require additional rivets, which are then bonded to the wire by stamping.
Automated Assembly: A robotic assembly completes the assembly of the fork end and base (suitable for complex structures).

Quality Inspection

Tensile Testing: Simulates belt load to test the tensile strength of the clamp.
Salt Spray Testing: Evaluates rust resistance (especially for galvanized/stainless steel products).
Dimensional Inspection: Ensures that the fork spacing and length meet standards (e.g., matching the belt thickness).

Packaging and Storage

Rust-Proof Packaging: Carbon steel products require oil-coated paper or vacuum packaging to prevent oxidation.
Classification and Identification: Storage is categorized by material, size, and load rating.

Maintenance

Regular Inspection

It is crucial to regularly inspect the cord belt clip. Watch for signs of wear, corrosion, or deformation, which could indicate mechanical failure. Also watch for signs of fatigue or material degradation, which can affect performance.

Lubrication

This minimizes friction and reduces wear on the clip under dynamic operating conditions. Use a suitable lubricant that will not damage the clip's material.

Corrosion Prevention

Corrosion can severely weaken the material, causing the clip to fail. Store the cord belt clip in a dry, controlled environment to minimize exposure to moisture.

Our Certifications

FAQ

Q: What is your lead time?

A: 3-7 days for samples, 10-20days for mass production.

Q: How can I get an sample for testing?

A: Free sample: We'd love to send you free samples which have in stock, and you just need to arrange the shipment or pay the shipping fee.
Charged sample: $100 for sample develop, and refund after mass production.

Q: Do you offer custom service?

A: Yes, it's our job, send us your specification or drawings, and we will make you perfect products. Or tell us your idea for getting a design from us.

Q: What is your terms of payment?

A: We accept T/T, L/C, Paypal, Western Union, or 30% per T/T 70% balance before shipment.

Q: How do you make our business long-term?

A: We provide professional service, keep good quality and competitive price to ensure our customers benefit.

We're well-known as one of the leading custom wire forming manufacturers and suppliers in China. Please rest assured to buy high quality custom wire forming for sale here and get quotation from our factory. For customized service, contact us now.

316 Stainless Steel Wireform Belt Clip, Other Cutting Copper with CNC, Wire Forming